Curved Flap Discs
Advantages of Curved Flap Discs
Superior Surface Contact & Smooth Finish
The unique curved design maximizes contact with both flat and contoured surfaces, ensuring even material removal and a consistently smooth, professional-quality finish. This reduces the risk of gouging, scratching, or uneven grinding, making it ideal for precision metalworking, weld finishing, and surface preparation.
Access Hard-to-Reach Areas Easily
Engineered to reach inside corners, fillets, edges, and complex geometries that flat discs cannot access, the curved flap disc allows precise grinding in tight spots. Perfect for metal fabrication, automotive repairs, welding projects, and intricate finishing work.
Efficient & Versatile Grinding
Able to handle flat surfaces, curves, and edges in a single pass, saving time and improving workflow efficiency. This versatility makes it suitable for a wide range of metals including stainless steel, mild steel, alloy steel, aluminum, and other industrial materials. Less disc changes mean higher productivity for both professional workshops and manufacturing environments.
Longer Lifespan & Reduced Operator Fatigue
The flaps wear evenly, extending the life of the disc and maintaining consistent grinding performance throughout. Its ergonomic curved shape reduces hand and wrist strain, allowing longer, more comfortable grinding sessions. Ideal for heavy-duty applications where precision and endurance are crucial, such as fabrication shops, metalworking industries, and maintenance operations.
Various Abrasive Grains
Flap discs are available in a wide range of abrasive grains, each designed to handle different materials and applications effectively. By selecting the right abrasive grain for your application, you can optimize the performance, lifespan, and efficiency of the flap disc.
Zirconia
Zirconia provides longer life and higher stock removal than aluminum oxide. Its self-sharpening feature maintains cutting power during heavy use, making it ideal for grinding, weld removal, and surface prep on steel, stainless steel, and alloys.
Ceramic
Ceramic is durable, self-sharpening, and ideal for aggressive stock removal. It withstands high heat and pressure, maintaining performance longer than other grains—perfect for stainless steel and tough alloys in demanding applications.
Aluminum Oxide
Aluminum oxide is a common, versatile abrasive ideal for general grinding, light deburring, and finishing on mild steel, alloys, and non-ferrous metals. Its low cost and wide usability make it a popular choice.
Calcined Aluminum Oxide
Calcined Aluminum Oxide is a heat-treated Aluminum Oxide with improved sharpness, toughness, and grain density, offering smoother grinding, longer life, and greater durability.
Silicon Carbide
Silicon carbide is sharp and brittle, enabling efficient grinding and smooth finishes on non-ferrous materials. It’s ideal for delicate work on ceramics, glass, stones, brass, bronze, and other soft metals.
Grain Sizes: from Coarse to Ultra Fine
Flap discs are available in a range of abrasive grain sizes, from coarse grains for heavy stock removal to ultra-fine grains for polishing and smooth finishing. The right grain size will help ensure optimal results, whether you're grinding, blending, deburring, or finishing.
Coarse Grains (16-60 grit)
Coarse grains are designed for aggressive grinding. These discs are ideal for tasks that require heavy stock removal, such as removing heavy welds, cleaning rust or heavy corrosion, shaping rough surfaces or edges, and pre-grinding or heavy-duty grinding tasks on steel and other hard metals.
Medium Grains (80-120 grit)
Medium grains offer a balance between aggressive stock removal and surface finishing, leaving a smoother finish than coarse grains.These excel in tasks such as removing burrs and imperfections, blending weld seams and smoothening rough surfaces, general grinding on steel, stainless steel, and non-ferrous metals.
Fine Grains (180-320 grit)
Fine grains are suitable for smoothing surfaces and achieving a finer finish. They are ideal for smoothing weld seams, polishing and finishing on stainless steel, aluminum, and other non-ferrous materials, final surface preparation before painting or coating.
Ultra Fine Grains (400+ grit)
Ultra fine discs are designed for the highest levels of precision and smoothness. They provide an exceptional finish for high-end polishing work, removing the smallest imperfections without affecting the underlying material, leaving a mirror-like finish.
Supply Chain Stability
Dual manufacturing bases in China and Thailand ensure reliable production, stable supply, and on-time delivery for global customers.
Provide Solutions
We deliver not only high-quality abrasives but also tailored solutions, technical support, and expert guidance for diverse grinding applications.
Quality Control System
Strict quality management from raw materials to final inspection guarantees consistent performance, traceable production, and reliable product quality.
Contact Us
WhatsApp: +66 956607072
Email: hpzhai.taimei@gmail.com
Address: 1517, Mu 4, Thepharak Sub-district, Mueang Samut Prakan District, Samut Prakan Province, Thailand 10270